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Case study - leading UK ingredients processing plant

Typical storage before System8®

Storage after System8®

“Having installed my 3rd Activate lubrication system in the last 5 years... I can honestly say it is the best lubrication system you can install.”

Engineering Manager

The problem

Existing Lubricant Storage Situation

The site stored 22 non foodgrade and foodgrade products from 6 different manufacturers, with a challenging storage and stock control system. Up to 12 of these products were not NSF registered and therefore not compliant in audit situations.

Potential risks

  • High risk of contamination of food by mis-application
  • Product recall from mineral oil contamination
  • Non-compliance in audit situations
  • Inadequate system of control and dispensing

The solution

Introduction of System8®

A System8® free eight week trial was concluded very successfully on site, reducing the lubricant & Maintenance aerosol stock holding by c70%, giving an average saving of 4536.00 GBP per annum, moving on to superior performance foodgrade products and at the same time removing all the non-food lubricants from site.

The benefits

Compliance

Guaranteed audit compliance to the BRC Global Standard for Food Safety bringing total peace of mind. Elimination of risks and prevention of non-conformances and product recall from incidents relating to industrial lubricants/mineral oil contamination.
The BRC auditor gave a special mention to the Activate System in stating that ‘by just seeing a lubrication system as the Activate system, he knew that engineering and the company as a whole had lubrication & food safety under control’.
The internal auditing team also expressed their views on the Activate system by saying ‘it's a simple, easily controlled system that guarantees audit compliance in this area’.

Simplicity

Rationalisation of inventory from 22 lubricants to 6 foodgrade registered specialist products. Rationalisation of manufacturers from 6 to 1. A system of control, providing colour coding and a dispensing system, enabling accurate selection of correct lubricant.
The system comes complete with a stainless steel stand & collection bund in the event of a spillage, each oil has its own measuring / pouring jugs & pump units & each grease has its own gun. Full training is also given by the Activate staff on its full use and cross reference to existing oils & greases.
The system is easily maintained and in full view in the maintenance workshop (not hidden away in a grubby & dark metal store room with other chemicals & compromising products).

Performance and service

Reduction of breakdowns and extension of equipment life through application of high performance synthetic technology and application expertise.Free next day delivery on all products and real time technical support, by email, phone or site visit.

Download the leading UK ingredients processing plant case study

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